Crane overload protection

Load pin, wire rope load cells,

Since 1986, SENSY has specialised in manufacturing load-limitation systems for cranes, gantries (EOT cranes), lifting tackles, port gantry cranes and other lifting/hoisting equipment.

These systems comprise a force transducer that generates a signal proportional to the load being lifted and an electronic device.

This sensor can be a load cell to be mounted on the wire rope (economical solution), a load pin (standard or custom-made), a load-measuring wedge socket, an instrumented load shackle or any other compression or tension model able to offer you the best solution.

This transducer must be connected to load-limitation electronics which allow you to interrupt the rising of the load in case of overload. These electronics can also detect a slack cable or manage a pre-alarm. They are available in an economical version (BRIDGE-BOY) to provide, in combination with a wire rope load cell, a solution for small capacity lifts. A more elaborate version (CRANE-BOY) provides easier calibration, courtesy of its display for more complex systems.

In recent years, the trend has been to move towards more elaborate security systems complying with standards EN ISO 13849 (PL safety class) and EN 62508 (SIL safety class). SENSY helps you by offering a range of redundant sensors in this field and providing you with the necessary calculations, as well as an appropriate load limiter.

In addition, SENSY offers a complete range of large displays (from 57 to 400 mm high).

SENSY has also developed electronics system called COACH which can be used as a black box to control the use of the crane and optimise its maintenance (calculation of the Safe Working Period (SWP).

Finally, whether from the point of view of the sensor or the electronics, SENSY can offer you a tailor-made solution perfectly adapted to your application.

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AccuracySL - HOIST, SL - LIFT, SL -...
Capacity0.5 t / 1 klb, 1 t / 2 klb,...
Load pins with standard dimensions.
AccuracySL - FORCE, SL - HOIST, SL...
Capacityfrom 0.5 to 2000 t
Custom-made load pin designed to be installed at the same place of a common axle without any big changes of the existing mechanical environment.
ATEX CE LEVAGE OVERLOAD

SUBSEA / SUBMERGED LOAD PINS
AccuracySL - HOIST, SL - FORCE
Capacityfrom 0.5 to 2000 t
Custom-made load pin for subsea applications.
CSA ATEX IECEX CE LEVAGE OVERLOAD

ECONOMICAL CUSTOM-MADE LOAD PINS
AccuracySL - HOIST, SL - FORCE
Capacityfrom 0.5 to 6.3 t
Custom made load pins. A low cost version of model 5000 only available with a diameter smaller or equal than 39 mm and with axial cable gland.
AccuracySL - HOIST, SL - LIFT
Capacity0,5 t, 0,75 t, 1,5 t, 3 t,...
Load links specially designed for load limitation on hoisting devices.
AccuracySL - HOIST
Capacity0,3 t, 0,5 t, 0,75 t, 1 t,...
Load measuring wedge socket designed to measure the force applied on a cable.
Load shackles designed to measure a tension force.
AccuracySL - HOIST, SL - FORCE
Capacity10 t / 20 klb, 50 t / 100...
Load shackles designed to measure tension force.
AccuracySL - HOIST, SL - FORCE
Capacity10 t / 20 klb, 50 t / 100...
Wireless load shackles designed to measure tension force.
Low cost load cells specially designed to measure the tension force on hoisting rope.
Accuracy0.25 %, SL - HOIST
Capacity10 t / 20 klb, 50 t / 100...
Robust and easy-to-install tension load cells
ATEX CE HOISTING OVERLOAD

THROUGH HOLE (ANNULAR) LOAD CELLS
AccuracySL - HOIST, SL - FORCE, 0.25 %
Capacity0.3 t / 0,6 klb, 0.5 t / 1...
Annular force transducer specially designed for applications requiring a centred hole.
Accuracy0.5 %
Capacity75 kN / 7,5 t, 150 kN / 15...
Load link / Tension load cells.
Accuracy2 - 5 %
CapacityFrom 0.4 to 40 t (up to 600 t)
Running line tensiometers designed to measure the tension force of a running rope.
CE

RUNNING LINE TENSIOMETERS WITH REMOVABLE CENTER SHEAVE
Accuracy2 - 5 %
Capacityfrom 1 to 40 t (higher up...
Running line tensiometers designed to measure the tension force of a running rope with removable center sheave to allow an easy installation.


Associated electronics